Lockout/Tagout
Our Process
From on-site survey to full facility procedure development deployment, Steptron delivers machine-specific, visually engineered Lockout/Tagout procedures designed for real-world execution. With over 30 years of expertise, our controlled access methodology and on-equipment placards provide clear, standardized guidance to safely isolate and restore energy—supporting compliance with OSHA 1910.147 Lockout Tagout Standard while reducing risk.
Machine-Specific Procedure Development
Steptron develops machine-specific Lockout/Tagout procedures by thoroughly documenting each piece of equipment throughout your facility. Our surveyors capture critical asset information, identify all hazardous energy isolation points, and create detailed visual references that form the foundation of clear, equipment-specific procedures designed to support safer maintenance practices and OSHA 1910.147 compliance.
Key Benefits
- Maximizes operational productivity by isolating only the required energy sources through Controlled Access methodology
- Enhances employee understanding, consistency, and accountability with visually engineered placards and tags installed directly on equipment
- Minimizes the risk of serious injuries, OSHA citations, and operational disruptions
- Streamlines employee training and onboarding with clear, machine-specific procedures
- Reduces downtime during maintenance and servicing activities
- Reinforces OSHA 1910.147 compliance and improves audit readiness
- Standardizes hazardous energy control procedures across facilities and departments
- Eliminates reliance on paper binders and generic instructions with point-of-use guidance
- Strengthens long-term program sustainability while helping safeguard employees, equipment, and corporate assets
STEP one
Initial Facility Survey
Steptron surveyors document each asset by capturing equipment details, location, unique ID, energy isolation points, and visual representations. Every machine is evaluated to identify both primary and secondary energy sources
The Steptron Initial Facility Survey helps EHS and safety professionals establish a clear, accurate foundation for a compliant and efficient Lockout/Tagout program. During this 1–2 day on-site assessment, our experienced surveyors document equipment, identify hazardous energy isolation points, and evaluate Lockout/Tagout requirements in accordance with OSHA 1910.147.
A sample machine-specific placard and tag set is also developed to demonstrate how visual procedures will be implemented throughout the facility, followed by a detailed deployment proposal and project timeline.
Key Benefits
- Creates a stronger foundation for long-term program sustainability and audit readinessilities to better plan budgets, timelines, and compliance initiatives before implementation begins.
- Identifies hazardous energy control gaps before implementation
- Improves project planning, budgeting, and timeline accuracy
- Reduces unexpected scope changes and unforeseen costs
- Supports OSHA 1910.147 compliance initiatives
- Provides a clear roadmap for facility-wide deployment
- Demonstrates how machine-specific placards and tags will function in your environment
- Helps standardize Lockout/Tagout procedures across equipment and departments
STEP Two
Procedure Development
Once your initial survey is complete, Steptron executes a full facility Lockout/Tagout deployment—documenting every asset, identifying all hazardous energy sources, and delivering machine-specific, OSHA 1910.147-compliant procedures installed at the point of use.
1. Hazardous Energy Analysis
2. Visual Procedure Development
3. Onsite Validation
4. Production & Installation
5. Training & Implementation
STEP THREE
Annual Audits & Corrective Action
Steptron ensures long-term LOTO compliance through annual audits, corrective action, and cloud-based documentation. Equipment is reviewed to identify compliance gaps, missing placards, and new assets, while updated technical drawings and machine-specific files remain accessible through secure cloud storage.
Comprehensive Safety Solutions for Any Industry
Steptron provides lockout/tagout solutions tailored to the unique risks and regulations of various industries. From manufacturing to food processing, our expertise ensures compliance and worker protection in high-risk environments.
Automotive
Safeguarding production lines, stamping presses, and robotic systems to meet industry safety standards.
Food & Beverage
Reducing risks in food manufacturing with safety solutions for slicers, conveyors, and automated packaging.
Beef & Poultry Processing
Protecting workers from hazardous machinery in metalworking, welding, and fabrication operations
Warehousing & Distribution
Protecting workers around conveyors, AS/RS systems, pallet wrapping machines, and packaging equipment—such as box erectors and tapers—in fast-paced distribution environments.
Pharmaceutical
Enhancing workplace safety in precision manufacturing, medical device production, and lab environments.
Steel & Metals
Ensuring compliance and safety in power plants, refineries, and utility operations.
Aviation
Providing safeguarding solutions for defense contractors, government facilities, and military applications.
Oil & Gas
Protecting workers from high-risk equipment in drilling, refining, and processing environments.
Request a Consultation Today
Don’t leave workplace safety to chance. Ensure full OSHA compliance with a customized Lockout/Tagout program tailored to your facility’s needs. Contact Steptron today to schedule your on-site assessment and take the first step toward a safer, more secure work environment.
Building a More Secure Workplace with a Lockout/Tagout Program
Discover our full range of Lockout/Tagout solutions designed to deliver safety and compliance. From surveys to training, we have the expertise to support your needs.